Process Engineer

Company: Magna International Inc.
Location: Battle Creek
Posted on: January 15, 2020

Job Description:

Process Engineer
Role Summary
The Process Engineer is responsible for the die cast operations and oversees and leads in their implementation and continuous improvement.Key Responsibilities

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• Utilize statistical methods (including DOE) to optimize casting process parameters to improve Net Casting Rate
• Calculate gate areas using PQ2 methods, runner area and cross-sections to optimize part quality, yield and Net Casting Rate
• Collaborate with Tooling Engineer with the design of the runner and cooling system. Evaluate simulation results and casting trial results, implement counter-measures to optimize Net Casting Rate
• Sample die cast tooling both in plant and at external plants and suppliers
• Analyze scrap and determine reason or root cause of problem
• Perform cycle time analysis, determine bottleneck operation and implement counter-measures to improve Net Casting Rate
• Document critical die cast process parameters - make accessible at point of use
• Control revision level of process parameters and equipment programs. Responsible to back-up equipment programs
• Document all die cast process changes and maintain change history
• SME: Furnaces, Die Cast Machine, Die spray system, Die Cast automation
  Key Qualifications/Requirements
  
  
  
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  • 5-10 years related experience in the high pressure die castings in the automotive industry
  • Runner & Cooling Design experience
  • BS - Mechanical/Industrial Engineering
  • Knowledge of PLC, Robot programming, Root Cause Analysis, Statistical Problem Solving & DOE
  • Lean Manufacturing background & Six Sigma preferred
  • Good interpersonal skills and "hands-on" problem solving expertise
  • Excellent oral and written communication skills
  • Ability to work in a fast paced working environment
  • Flexibility to travel in Ontario and abroad
  • Fundamental computer skills using Microsoft Office suite, MS Project, AutoCAD and Minitab
  • Must be able to understand written instructions
    Additional Information
    

Keywords: Magna International Inc., Mishawaka , Process Engineer, Engineering , Battle Creek, Indiana